Brush Washing Machine
Firm whole crops carrying soil or surface debris.
Output Washed crop and separately drained wash water and solids.
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Find the equipment duty inside the complete plant
Follow the product from intake to package, or inspect the services that support several operations. Compare modules using their real inputs and interfaces.
Each module has a specific input, output and interface. Equipment imagery is a catalogue reference, not a claimed photograph of your proposed plant.
Compare the selection boundaries01 / Product duties
Receiving, washing and sorting
Remove field contamination and rejected material, then deliver sound fruit at a rate the recovery section can accept.
Bubble Washing Machine
Fruit or vegetables requiring water-based washing with limited abrasive contact.
Output Washed material with removed floating and settled contamination.
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Bubble Washing & Lifting Machine
Washable produce delivered to the immersion section.
Output Cleaned produce lifted to an agreed downstream height.
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Roller Inspection Conveyor
Whole produce requiring visible surface inspection and manual rejection.
Output Selected fruit and a physically separate reject stream.
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Drum Grading Machine
Whole crops with a defined shape, firmness and size distribution.
Output Separated size fractions delivered to individual outlets.
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Washing Conveying Air Drying Machine
Washed produce carrying surface water before inspection or further preparation.
Output Conveyed produce with reduced external water carryover.
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Preparation, recovery and refining
Open the crop using a method matched to its anatomy. Separate useful juice or pulp from peel, seeds, stones and coarse residue.
Hammer Crusher
Prepared firm fruit or vegetables with foreign objects removed.
Output A mash or reduced-size feed for pressing or pulping.
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Belt Press Juicer
Prepared pressable mash such as apple or pear feed.
Output Pressed juice and a separately discharged pomace stream.
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Citrus Cup Extractor
Sorted citrus within the proposed extractor size and condition range.
Output Extracted citrus juice with separately managed peel and extraction residue.
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Passion Fruit Juicer
Prepared passion fruit with a defined ripeness and shell condition.
Output Pulp or juice separated from the shell and the specified proportion of seeds.
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Mango Peeling & Destoning Machine
Mangoes with measured size, maturity and stone-to-flesh variation.
Output Recovered mango material and separately handled stones or peel.
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Double Stage Pulping Machine
Prepared fruit mash after any required stone removal or preheating.
Output Refined pulp plus independently discharged coarse and fine residues.
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Decanter Centrifuge
Pumpable fruit mash or juice containing a defined solids load.
Output Separated liquid and continuously discharged solids, as specified for the duty.
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Disc Stack Separator
Specified juice feed within the proposed separator solids and particle limits.
Output Clarified or adjusted liquid with a separate removed-solids stream.
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Conditioning and buffering
Manage feed temperature, entrained air and short process interruptions before the next product operation.
Tubular Preheater
Crushed fruit, pulp or a liquid stream requiring a defined temperature change.
Output Conditioned feed for the next extraction, refining or thermal operation.
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Vacuum Deaerator
Pumpable juice or puree carrying air, at a specified temperature and pressure.
Output Deaerated product and an extracted gas or vapour stream.
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Storage & Buffer Tank
Intermediate product with a defined holding temperature and hygiene boundary.
Output A buffered feed delivered under specified residence and agitation conditions.
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Evaporation and concentration
Remove water from a defined intermediate; choose the heat-transfer and circulation arrangement from its changing properties.
Falling Film Evaporator
Suitable pumpable feed with known concentration, viscosity and wetting behaviour.
Output Concentrated product plus removed water vapour and condensate streams.
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Forced Circulation Evaporator
A concentration feed requiring reviewed circulation to manage viscosity or deposits.
Output Concentrate discharged from a circulating product loop.
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Plate Evaporator
A liquid feed compatible with the proposed plate passages and hygienic arrangement.
Output Concentrated liquid with separated vapour and condensate.
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Product and package heat treatment
Coordinate the validated treatment with product properties, holding behaviour and the downstream preservation boundary.
Plate Sterilizer
A low-viscosity product compatible with the specified plate-channel geometry.
Output Treated and conditioned liquid at the agreed downstream boundary.
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Tubular Sterilizer
Specified juice or puree with measured viscosity, pH and particle distribution.
Output Treated product following the agreed holding, cooling and transfer arrangement.
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Tube In Tube Sterilizer
A viscous, fibrous or particulate product within the proposed passage limits.
Output Treated product delivered under agreed pressure and downstream conditions.
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Tunnel Pasteurizer
Filled, closed containers compatible with the proposed thermal process.
Output Treated packages exiting the agreed cooling and handling conditions.
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Retort Sterilizer
Sealed packages compatible with the specified retort treatment.
Output Treated packages handled according to their validated cooling and storage requirements.
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Filling and package handling
Match the product preservation route to the container, closure and handling system. Filling capacity uses recovered product flow.
Single-Head Aseptic Filling Machine
Product from a validated aseptic transfer boundary and compatible pre-sterilized bags.
Output Filled and closed bulk bags under the agreed aseptic handling procedure.
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Double-Head Aseptic Filling Machine
A continuous sterile product supply and specified aseptic bag/container formats.
Output Filled bulk containers with coordinated operation across two filling heads.
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Non Aseptic Filling Machine
Product under a separately defined hot-fill, chilled or other non-aseptic route.
Output Filled containers requiring the specified closure and downstream preservation handling.
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Bottle Filling Machine
Product and bottles compatible with the agreed filling and preservation method.
Output Filled bottles transferred to their specified closure and downstream process.
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Glass Bottle & Tin Can Filling Machine
A defined product and reviewed glass or can formats with their matching closures.
Output Filled containers transferred to the applicable capper or seamer and treatment.
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Labeling Machine
Closed containers with a specified surface condition, geometry and label format.
Output Labelled packs ready for the agreed coding, inspection and secondary packing steps.
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Parallel plant services
Cleaning, water, cooling, compressed air and controls support several product operations. They are not successive steps in the food stream.
CIP System
Defined cleaning media and services for individually mapped product circuits.
Output Controlled supply and return through agreed cleaning circuits, with records and waste handling.
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RO Water System
Characterized source water following the necessary pretreatment.
Output Treated water and a separate reject stream under a defined quality and hygiene requirement.
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Chilled Water Unit
Return coolant from defined process cooling loads.
Output Conditioned coolant supplied at the agreed temperature, flow and quality.
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Cooling Tower
Warm circulating water from an agreed indirect heat-rejection system.
Output Cooled circulating water plus evaporation, drift and blowdown losses.
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Air Compressor
Ambient intake air and the specified power and installation conditions.
Output Compressed air after the agreed drying, filtration and distribution system.
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Siemens Control System
Defined instrument signals, operating modes and equipment interface requirements.
Output Coordinated control, alarms and records within the agreed automation boundary.
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