Raw material behavior
Orange variety, peel thickness, juice sacs, seeds and peel oil level decide extraction and finishing.
Citrus processing line
Orange Processing Line for Orange Juice, NFC Juice and Concentrate
Orange processing line design focuses on washing, grading, peel oil control, citrus cup extraction, pulp finishing, deaeration, pasteurization and filling.
Line overview
Orange Processing Line Overview
Orange processing line design focuses on washing, grading, peel oil control, citrus cup extraction, pulp finishing, deaeration, pasteurization and filling.
Finished product focus
Orange juice, NFC juice, concentrate, pulp cells and beverage base.
Main engineering concern
Peel oil control, bitterness, pulp level, aroma retention and pasteurization.
Typical products
Orange Processing Line Finished Products
| Finished Product | Process Route | Packaging Option | Key Engineering Concern |
|---|---|---|---|
| Orange juice | Washing, grading, cup extraction, finishing, deaeration and pasteurization | Bottle, pouch, carton or aseptic drum | Peel oil control, bitterness, pulp level, aroma retention and pasteurization. |
| Orange concentrate | Extraction, finishing, evaporation, cooling and aseptic filling | Bottle, pouch, carton or aseptic drum | Brix, aroma and evaporation load |
| Orange pulp base | Controlled finishing and pulp cell handling | Aseptic bulk or chilled/frozen ingredient pack | Pulp cell damage and microbiological stability |
Process flow
Orange Processing Line Process Flow
Reference route: Receiving -> Washing -> Grading -> Citrus extraction -> Finishing -> Deaeration -> Pasteurization -> Filling -> CIP
01. Washing and grading
Remove soil and sort by fruit size.
02. Cup extraction
Extract juice while reducing peel oil carryover.
03. Finishing
Control pulp, seeds and coarse particles.
04. Deaeration
Reduce oxygen and foam.
05. Pasteurization
Select plate or tubular heat treatment.
06. Filling
Bottle, pouch, carton or aseptic bulk route.
Equipment scope
Key Equipment for Orange Processing Line
Citrus cup extractor
Core module for orange juice extraction with peel oil control.
Finisher
Controls pulp and seed fragments before heat treatment.
Plate sterilizer
Common for low-viscosity orange juice.
RFQ parameters
Orange Processing Line RFQ Data
| Parameter | Typical Reference | Why It Matters |
|---|---|---|
| Raw material | Orange variety, peel thickness, juice sacs, seeds and peel oil level decide extraction and finishing. | Defines washing, sorting, trimming and extraction route. |
| Finished product | Orange juice, NFC juice, concentrate, pulp cells and beverage base. | Determines pulping, heat treatment, evaporation and filling. |
| Capacity | Hourly intake and operating hours should be stated as preliminary references. | Capacity changes all equipment modules and utilities. |
| Brix, pH and viscosity | Confirm natural Brix, pH, viscosity, pulp or particle content and heat sensitivity. | These decide pump, heat exchanger, evaporator and filler selection. |
| Packaging | Bottle, pouch, carton or aseptic drum | Changes sterilization, filling, cooling and storage logic. |
| Utilities | Steam, power, compressed air, cooling water, drainage and CIP. | Utility limits can change practical plant capacity. |
Route selection
How to Choose the Orange Processing Line Route
Choose NFC when direct juice character matters; choose concentrate when storage density or ingredient use is required.
Common problems
Orange Processing Line Engineering Problems
- Peel oil bitterness
- Seed fragments
- Excessive pulp
- Aroma loss
- Foam during filling
- Evaporator fouling for concentrate
Internal links
Related Equipment, Cost and Guide Pages
FAQ
Orange Processing Line FAQ
What is the main design point for Orange Processing Line?
The main design point is extracting juice while limiting peel oil, bitterness and excessive pulp.
Can the Orange Processing Line make several products?
Yes, but each finished product should be listed separately. Shared washing or preparation may be possible, while pulping, heat treatment, evaporation and filling can change by product.
What capacity data should be sent?
Send fresh raw material intake per hour or day, shift hours, seasonal supply and expected packaging speed. Treat early values as reference only until engineering review.
Which packaging formats can be discussed?
Typical options include Bottle, pouch, carton or aseptic drum. The final choice should match shelf life, storage and sales channel.
What utility information is needed?
Steam, power, compressed air, cooling water, drainage, CIP expectation, factory layout and automation level are needed before final quotation.
Project RFQ
Send RFQ for Orange Processing Line
Share raw material, finished product, hourly capacity, Brix, viscosity, packaging, utilities, factory layout, automation requirement and timeline. Values can be preliminary references for early engineering review.
Reference onlyCapacityBrix / viscosityPackagingUtilities